Modelmaking - Prototyping
Our
modelmaking and prototyping services range from generating
quick solid form/ or scale models to complete working prototypes.
Our philosophy is to go3D as much as possible and as soon as
possible. During the product development process, models can be
valuable tools for evoking and evaluating customer response to a
particular design concept, functional layout or complete user
interface design reviews.
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Marketing -
Appearance Model
Q103 Personal Diabetic Needle Elimination Device
SILVER: Industrial Design Excellence Award
QCare International, L.L.C. GA |
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WD offers
complete high quality appearance and marketing models. These
models are often used in promotional photography prior to the product
being manufactured. The marketing or appearance model is typically
a non functioning color mock-up of the proposed design. Although
it may look real, it is typically made of solid forms and rapid
prototyping techniques. Due to costs of tooling,
manufacturing prototyping, a Client may request an appearance model to
get final approvals from the management team prior to proceeding to
tooling.
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Functional /
Appearance Model
Proprietary Multi-valve
Dispenser
6 Weeks - Concept sketch to 2
different working prototype models
The Coca-Cola
Company, GA |
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Functional
and working models are often recommended at the beginning of a project
to prove the feasibility of a design. Functional or working models
although they may not look like the final intended design, operate
consistent to the base function of the design. Form models
are often used to evaluate form and appearance in relation to the users.
They are typically full or scale models, which are sculpted or machined
from solid urethane foams and painted a mono-color. Mock-up
models are always full scale. They can be made from a variety of
mediums, including cardboard, foam board, wood and sheet metal.
The purpose of a mock-up is to assist in a full scale evaluation of the
intended design.
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Rapid Prototype - SLA
- SLS
AcCueShot™
Chadam
Innovations, LLC |
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Rapid
Prototyping and Stereolithography (SLA) Models are our latest
development weapon when speed to market is critical. Modeling a design
in ProEngineer® and generating
an SLA model can be a fast, effective way
to evaluate real world design. Often a product can be developed and
modeled in a matter of days. Cast
urethane models are the recommended direction when a Client needs more
than five or ten units. This process consists of creating a master
model from which rubber urethane molds are cast. The molds are then
used to generate multiple parts of a desired product component.
Urethane models may consist of
two to ten different part
molds to build a product design.
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Mock-Up Model
(Foam-core)
CPAP
(Continuous Positive Airway Pressure)
Sleep Respirator Device/Tranquility® Quest
Respironics Corporation, GA
formally Healthdyne
Technologies, Inc. |
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A mock-up is a
full scale model of a structure or device, usually used for teaching,
demonstration, testing a design, etc. Mock-up models are always
full scale. They can be made from a variety of mediums, including
cardboard, foam board, wood and sheet metal. The purpose of a mock-up
is to assist in a full scale evaluation of the intended design.
A mock-up should not be confused with a prototype.
Prototypes are always meant to function, even if not fully so, whereas
mock-ups are only meant to look like the real system, and do not
function. In many cases it is best to mock-up a design or the user
interface before hardware is built, to avoid having to go back and make
expensive changes. Mock-ups are used when the size, impression and/or
artworks have to be tested and approved. Mock-up is also a frequently
used term when talking about an early 3D layout or full size sketch of a
product.
Rapid Mold - RTV Urethane Cast Models
Pre-production:
Injection mold, thermoforming, twin sheet, extrusion
These are
just some of the modelmaking and prototyping techniques we use, and we
will be happy to quote any type of modeling you may desire.
See
Prototyping
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