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Feasibility Study
Fisher Price - All Plastic Wagon / Design, Process Part Assembly Configuration
Analysis

Production
 Concept   
Part
Description
Production Method Estimated Tooling Cost   Estimated
Part Cost
A One Piece Body w/molded top features w/ injection molded front/rear axle supports Blow Mold $ 68,000 - 72,000.00     $ 6.50  -  7.75  
  Front Yoke mechanism Injection Mold $ 45,000 - 48,000.00     $ 1.60  -  1.90  
  Rear Struts Injection Mold $ 36,000 - 38,000.00      $ 1.60  -  1.90  
  Fence Blow Mold $ 36,000 - 38,000.00     $  0.90  -  1.05  
   _______________________________________________________________
TOTAL     $ 184,000 - 196,000.00   $ 10.70 - 12.60  
    * possible revised yoke design
 
  Disadvantages
  • Additional Tooling Costs
  • Assembly breakage problems
  • Cannot achieve Bumper  detail
  • Effects - overall appearance
Advantages
  • Use existing support parts:
  • Yoke/Handle, Wheels, etc.
  • Keep existing appearance

Design - Feasibility Study

     A feasibility study is a preliminary study undertaken to determine and document an invention or concept's, design, production manufacturing and patent viability. It is an analysis of possible alternative solutions to a problem and a recommendation on the best alternative. It, for example, can decide whether an order processing can be carried out by a new system more efficiently than the previous one.  The results of a feasibility study are used to make decisions as to rather to proceed with the project, or shelf it.   If it indeed leads to a viable, patentable product invention and the venture being approved, it will - before the real work of the proposed business starts - to be used to ascertain the likelihood of the project's success.  A limited feasibility review or full study could be used to test a new product idea or concept of a working system, which could be used because:

  • The current system may no longer carry its purpose,
  • Technological advancement may have rendered the current system obsolete,
  • The business is expanding, allowing it to cope with extra work load,
  • Customers are complaining about the speed and quality of work the business provides,
  • Competitors are now winning a big enough market share due to an effective integration of a computerized system.

     Within a business feasibility analysis, there are areas of that should be reviewed, or at least considered when considering a new product venture including those of; a Needs Analysis, Economics, Technical, Schedule, Organizational, Cultural, and Legal and finally a Design – Engineering Materials/Processes Analysis.  The latter is the a powerful tool for business and product managers to define the feasibility, scope of the project and estimated production development costs. The extent of the study can be a limited to general 2-3 page review or a 15 - 20 page study with drawings with an in depth evaluation of the options, considerations, advantages and disadvantages of a particular development path.  A feasibility review or study should examine main areas:

  • part / design - materials and process selection options
  • select primary manufacturing - tooling configurations
  • tooling and piece price costs and considerations
  • market development issues
  • technical and organizational - resource requirements
  • financial requirements

     The formal or full Feasibility Study, if determined appropriate assists in defining critical paths that are derived from one or more production design approaches or development actions that need to be implemented.   Each phase or milestone of the project is concluded with a meeting and or video/phone conference with the decision team to confirm development progress and approve that phase of work.  In a formal services agreement associated deliverables, costs and timelines are broken out for decision-maker purposes. 

See ME - Manufacturing - Production Feasibility Study

ID Fundamentals

  • ID Introduction

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  • Intellectual Property

  • Compliance & Standards

  • ID Strategic Development Services

  • Design Assessment

  • Patent Evaluation

  • See ME Feasibility Study (See ME Proof of Concept)

  • Brainstorming

  • Conceptual Design

  • Styling

  • Color Studies

  • 3D Design Development (Layouts & Mock-Ups)

  • Human Factors & User Interface (See also HF section)

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              ME           Mechanical Engineering
        
         EE           Electrical Engineering
        
         MatE        Materials Engineering
        
         ManufE     Manufacturing Engineering

  • Materials & Manufacturing Process Selection

  • Modelmaking & Rapid Prototyping  (See also Prototype)

  • Design Control / CAD Drawing Packages (2D/3D)

  • Start  (Getting Started)

  • Preliminary Assessment (Window of Opportunity) 

  • Building Trust & Partnership

  • Fundamentals

  • Strategic Development Process (SDP)

  • The Design Brief

  • Coaching (Personal & Business)

  • Consultations

  • Quotation for Services


     

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