CAD Programs: ProE ® SolidWorks Rhino   CAE: FEA  Stress Analysis   Mold Flow  Thermodynamics  CAM: CNC Manufacturing   Rapid Prototype
 

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CAD - CAE - CAM
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CAM & CNC Machining & Manufacturing

     CAM, Computer-Aided Manufacturing and Computer Controlled Numerical Machining use the computer-based CAD and CAE software tools to produce the  virtual three dimensional (3D) solid modeling data  that assists our Industrial Designers, Engineers, and Machinists in manufacturing or prototyping product components from raw materials.  CAM is a an automated programming tool that allows the machine operator to perform cut, drill, rout or bend or form simple or complex  machining or manufacturing operations based on the computer-aided design CAD model data,  CAD - CAM and CNC machining and manufacturing was first implemented in 70's for automotive car body styling design and tooling.

     In a today's fast paced production facilities, a series of CNC machines programmed with CAM software generated and controlled by the machine operator, may be combined into one station, commonly called a "work cell", to progressively machine a part requiring several operations.  CNC machines are controlled directly from the CAD model data importing directly into the CAM software package.  The CAM program operator defines the appropriate CNC machine including the raw material stock (size) and the stages of material removal from selecting the proper tool and material - chip removal rates - tool cutting paths, from making large rough cuts to the final geometric surface definition. From complex multi-shot injection mold tools to progressive stamping dies to simple sheet metal bends, the CAM - CNC Machining and Manufacturing has automated production yield to a three shift 24/7 operation, as fast as you can feed the material stock into the machine.  

     In the automotive and large machine industries, intelligent automated robotic assembly lines systems combined with CNC machines with laser and vision error detection features can notify the plant operator's mobile phone if it detects a stoppage or broken tool,  running 24/7 without operator intervention.  The intelligence of CNC controllers and high speed outputs has dramatically increased work cell production rates.   For example the machine can run other parts while it is awaiting a damaged tool replacement.  Today flexible production work cells are created to meet the demands for meet product customization, raw materials and inventory management. Mass production and the design or products for mass production is a very expensive. 

     Product development which includes Industrial Design, Mechanical and Electrical Engineering, CAD modeling, CAE / FEA Finite- Element Analysis and CAM - Rapid Prototyping is one level of the development expense.   The development of a manufacturing assembly line with some level of automation is a much higher level of investment.
Manufacturing is typically a market driven part of the business.  When the market demands advances in CAM and CNC machining and manufacturers have driven prices down especially when low labor rates are involved i.e. NAFTA (North American Free Trade Agreement) and the Asian - low employee wage markets.  This is a windfall for large product manufacturers who can invest in these automation facilities.  It is a very large hurdle for the start-up entrepreneur with a small or custom product market.  





Tools with CNC controllers

  • Drills
  • EDMs
  • Lathes
  • Milling machines
  • Wood routers
  • Sheet metal works
  • Wire bending machines
  • Hot-wire foam cutters
  • Plasma cuttings
  • Water jet cutters
  • Laser cutting

Mastercam is a popular PC-based CAD/CAM software

CAD - Computer Aided Manufacturing Programs

  • Pro/E Complete Machining
    Solution for CNC machines used in production environments.
  • Pro/E Complete Mold Design
    Core, cavity & mold base design
  • Pro/E  Computer-Aided Verification
    D
    igital inspections of machined parts & assemblies for quality assurance
  • Pro/E  Expert Mold base
    Mold base design & detailing
  • Pro/E  Progressive Die
    Automatically create documentation, for progressive stamping and forming dies including clearance cuts & holes
  • Pro/E  Tool Design
    Single & multiple-cavity mold design
  • Pro/E Toolmaker
    CNC tool path programming application for high-speed machining for tool making, prototypes, and other precision machining applications
  • Pro/E NC Sheet metal
    Sheet metal working, tool paths using standard form tools
  • Pro/E Plastic Advisor
    Simulates plastic-filling process for injection-molding
  • Pro/E Prismatic and Multi-surface Milling
    CNC virtual milling specialist for prismatic machining
  • Pro/E Production Machining
    CNC programming capabilities for production machining applications
CAD - CAE - CAM

  • CAD Programs Computer-Aided Design
  • CAE Programs  Computer-Aided Engineering
     
      FEA  (Finite Element Analysis)
        -  MFA  (Mold Flow
    Analysis)
        - 
    TDA  (Thermal Dynamic Analysis )
  • CAM – CNC   Computer-Aided Manufacturing
    Computer Numerical Controlled - Machining
  • Prototyping
       -  SLA     Stereolithography
         -  SLS     Selective Laser Sintering
         - 
    RTV     Urethane Molding - w/ SLA
CAD Fundamentals

CAD: Programs: ProE SolidWorks Rhino  CAE: FEA  Stress Analysis   Mold Flow   Thermodynamics  CAM: CNC Manufacturing  Rapid Prototype
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